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Alternative Building Techniques-Recycled Paper

We Chose Strawbale Construction but the Inner Walls are Made of Paper.

We love our strawbale house, it’s so well insulated our electric bill runs about $30.00 per month, our propane about $15.00 per month, we heat with the smallest wood stove we could find, cool with flow through ventilation and we live in the Chihuahua high desert.  The temperature range can be extreme from the minus to over one hundred, but the house takes it all in stride.  I have another article on the main building of the house.

Strawbales take up too much floor space when used as interior walls and I don’t care for working with wood.  Besides, wood doesn’t weather well in the desert, it’s expensive, plus we’ve always tried to be environmentally conscious and recycle as much as possible.  That’s where the papercrete walls came into being.

Papercrete, in various forms and for various purposes, has been used in the southern New Mexico for a few years and I used it as the core for property walls and other similar projects.  I looked at the formulas that others were using and decided that, for what I wanted to do, none of them would be useable.  Most papercrete is simply paper, water and portland cement. Some people had added sand for extra strength, fly ash to make the mix set harder or dirt in place of cement for a more earth-friendly, adobe like substance.  The cement portions were too little for the sheer strength I wanted so I upped it to ten percent and added clay at five percent.  Most others were making blocks, the same as with adobe construction, but it seemed that you ended up doing too many processes, pouring the blocks, drying them, turning them to dry the other side and then building the wall.  I made forms and poured the walls in one operation.  I used 1/4” horizontal and vertical rebar on two foot centers with chicken wire stretched over the rebar in the center of the wall(s). After two days, the forms were taken off and the wall was allowed to dry in place.  I experimented with the walls around the perimeter of the property to find what worked best.  

After the walls dried sufficiently, it took about five days so I worked on other walls or projects, and then painted them.  I used regular interior latex paint, one gallon of paint mixed in five gallons of water or a five to one mix.  I painted on a coat, which was soaked up like on a sponge and another the next day.  It took five coats before the paint began to dry on the surface instead of being sucked into the wall.  I let it dry for two days and finished with a coat of “full strength” regular latex paint.  The walls are hard as sheet rock.  I had to cut a hole for access to a cabinet and the paint had soaked clear into the center of the wall from both sides.  

The final walls are about five inches thick instead of the twenty four inches they would be if strawbale.  The interior walls don’t have as much insulation value as the strawbale but they don’t need it.  They’re almost indestructible, but workable with the right tools.  

I built a storage room and made it with papercrete, fibercrete or adobecrete, whatever you want to call it, and it doesn’t have the insulation factor of the strawbale construction.   I doubt it would even if it was as thick.  Plaster goes on much easier with less muscle power if a small amount of paper is added to the batch, and it’s easier on the tools too.

I’m very satisfied with the end product and wouldn’t hesitate to use papercrete as interior walls again.

The complete technique will be posted on www.larryRmiller.com as soon as I get the time.

Pictures of the interior and exterior can be seen on www.larryRmiller.com and www.adventureman1.com and as soon as the search engines find it, on nmstrawbalehouse4sale.com       

Larry Miller: I was born in Los Angeles in 1940. My father was a fighter pilot instructor during WWll and we moved from coast to coast, maybe that’s where I got the nomad in my blood. After graduating from high school in 1958 I joined the Marines. That lifestyle wasn’t for me and upon my discharge I went on with my life, and have never looked back. I worked briefly for a Caterpillar dealer in Riverside, CA before moving back to N. California where I was a welder and truck driver for a chemical company. Truck driving wasn’t my calling anymore than being in the Marines, and I went back to work for another Caterpillar dealer steam cleaning dirty tractor parts and welding. They sent me to schools, lots and lots of schools. I spent as much time going to trade schools as I did at work. I went from cleaning parts to apprentice field mechanic, to mechanic to the parts department to satellite store manager in less than two years. They wanted me to move to Sacramento and be a salesman: I moved to Oregon to learn to commune with nature. I went to work for another heavy equipment dealer and was later contacted by the World’s largest Lorraine Crane dealer and offered the position of purchasing agent and general parts manager. In 1967 I was offered a line of automotive parts and supplies and went into business for myself. My business revolved around eleven race cars that we maintained for others, driving race cars professionally and maintaining high end sports cars. I was a championship and regional champion driver. My business was the largest import parts and service, non dealer, in the state until I sold it in 1979. We went sailing in 79, first to Mexico and then Hawaii. I was an award winning Trans-Pacific sailor and sailor of the year, Hawaii, Island of Kauai. An opportunity presented itself in Hawaii during 1981 and I was back in business, importing Japanese auto body and hard parts. I also felt the pull to write and began freelancing for magazines and newspapers in 1982. My main focus in my articles is, and always has been, health, wellness and fitness. Most of us have heard the saying, “Time is all we have.” I disagree. Our health is all we have, because without our health, we have no time. I was a US Olympic team hopeful in racewalking and held all the records for the state of Hawaii. As a sponsored athlete in my forties, I finished first in nine marathons in a row in my division, qualified for the Ironman® and was the state USCF cycling champion five times in Hawaii and Oregon. Celinda and I were married in 1988 after a three year engagement. We sold our businesses and organic farm and sailed back to Oregon. After our sailboat boat was sold, we moved to Joseph, Oregon, two miles from the trailhead into the Eagle Cap Wilderness. We were caregivers for my mother the last ten years she was alive. We moved to New Mexico in 1995 because it was too cold for my mom in Oregon during the winters. Celinda designed, and I engineered and built our strawbale house. I began writing the weekly health column for a local newspaper in 1996, and still do. In 2000, I took the summer off to do a four month, 4000 mile, hike, bike and kayak odyssey. I’d been writing health, fitness and sports articles since 1982 and the journey produced a full-length, nonfiction, first person adventure book, Yol Bolsun, May There Be A Road, which can be bought from Amazon.com and others over the Internet. The summer of 2001 was spent hiking. kayaking, fishing and exploring the southwest. In 2002 Celinda and I spent the summer in Canada learning the hospitality business at a resort in preparation for doing promotion for the resort in the US. Most of 2003 was spent reestablishing the trees and landscape that had died during the stay in Canada. We had a house sitter and the house sitter had an ex-husband, and that’s a long story. In July of 2004 I did a solo kayak trip on the Snake River, taking pictures, writing articles and pencil sketching the journey. I hope to do another kayak adventure on the Snake River during the summer of 2008, on the section I missed in 2000 and 2004. In 2005, I returned to Canada to the resort where we’d spent 2002. I was supposed to be there for the month of June. I’d contacted people I’d met in 2002 and they came back to Canada to fish, hike and spend time at the resort, Echo Valley Ranch and Spa, while I was there. My one month became five and then it was off to Spain to do the El Camino de Santiago as a travel companion with one of the guests who’d returned to Canada in June. During the summer of 2006 a friend from Ireland, who I’d met in Spain the year before, came to visit in NM and we fished, hiked and explored the White Mountains of AZ. He’d never slept out in the wild in a tent before, and it was quite an experience, for both of us. My newspaper articles were put on the Internet beginning in 2002. I was asked to give public speaking engagements, photo and video presentations, on various subjects for the library in Deming, NM and continue to do so. In 2006 I videoed and produced a DVD for the Smithsonian Institute’s travel exhibit “Between Fences.” NMFILMS had a conference by invitation only, which I attended. While attending the conference, I realized that film making wasn’t what I wanted to do but I still wanted to use my sixteen years of experience and enjoyment of videoing and photography. During the winter of 2005, I discovered that no one on record had ever run from the Arizona border to the Texas border, a distance of 165 miles. During the spring and summer of 2006 I trained for the run and the run was completed in October, 2006. In late 2005, I began building and maintaining websites incorporating all the things I enjoyed about video, photography, travel and the out of doors. 2007 has been a summer of upgrading the home and property which resulted in a downgrading of my enthusiasm for being located in one place. If we don’t like what’s happening in our life, we need to change what we’re doing. Celinda and I are ready to pull up roots and move on. I guess I’ve come full circle. I’m ready to revert back to my childhood, and a nomadic lifestyle.
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